High Expansion Plug

Reliable sealing and adaptable deployment

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Precision Design, Versatile Deployment

The Welltec® HEX Plug 5.5 is a high-expansion, retrievable bridge plug engineered for deployment via wireline or slickline. Designed to pass through narrow wellbore restrictions and set securely in larger internal diameters, it provides a robust, rigless solution for zonal isolation, well integrity, and temporary or permanent barriers. 

 

Case Highlights

Its compact running OD — smaller than 3"— enables access through tight profiles where conventional plugs cannot pass, offering a distinct advantage over competitors. The plug is mechanically set, eliminating the need for explosives and enhancing operational safety and control. The HEX Plug is available in V0-rated configurations, qualified to ISO 14310 standards, ensuring gas-tight sealing performance for critical well integrity applications 

Featured case

See how the High Expansion Plug secured a difficult well section, providing precise sealing where it mattered most.

Challenges

Datasheet

Welltec Hexplug Wire 1
Applications
Water shut-off
Zonal isolation
P&A operations
Features
High-expansion design
Surface-controlled setting
Bi-directional sealing
Benefits
Compact OD (<3") for navigating tight wellbore geometries
Compatible wireline and slickline deployment for versatile intervention options
Rigless operation
V0-rated sealing for high-pressure, high-risk environments
Specifications
Tool OD 2.80”
Tool length 7.7ft
Tool weight 50Kg
Casing size range 5.5" 17lbs/ft -26lbs/ft
Tensile strength 357 kN
Compressive strength 133kN
Max setting force 111 kN
Setting diameter 4.55–5.00”
Max well temperature 230°F
Max well pressure 1378 bar
Max differential pressure 28 MPa
GS Pulling tools size 2.5
Disconnect type/size Baker E4 #10
Qualification grade ISO 14310 V0*
* NACE 0175 optional
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Talk to your local expert

At Welltec, our team of specialists is experienced in resolving the unique challenges of well drilling and operations across diverse terrain. Whatever your need, we can help you find a solution.