HIGH TEMPERATURE – HIGH PRESSURE – CORROSIVE COMPOUNDS
Electro-hydraulic robotic tools that perform well interventions on electric line have come of age over the past 10 years and can now be used to accomplish tasks previously done with the use of jointed pipes and/or coiled tubing conveyance system. Examples of such tasks are downhole milling, shifting of stimulation sleeves, etc. As the demand increases to use this type of powered devices in a more hostile well environment, service companies have developed technologies to expand their operating range.
Starting from late 2013, the robotic technology solution has been used in Kazakhstan horizontal sour wells in the Karachaganak field to close stimulation sleeves when required for reservoir fluid management, to convey perforation guns, to convey production logging tools and to mill frac balls and ball seats.
SPE 177388: Hostile environment electric line well interventions optimize operations in Kazakhstan
This paper will present four case histories of the robotic technology application in the Karachaganak field. It will discuss the advantages of the technologies, the challenges and the future improvement required to further optimize the field operations.
Texas and Louisiana are not typically thought of as extreme environments, but the Haynesville and the Eagle Ford do have some hot and deep areas that are being developed. High temperature environments require specialized, robust intervention tools designed to withstand longer periods of extreme heat.
The industry’s definition for ‘high temperature’ ranges from 300°F to 400°F. Working in this environment requires careful preparation, as well as proven, reliable service providers and equipment. Established electric line tractor-based technologies running on AC power, as well as DC equipment have proven their application in these harsh and unforgiving environments. They offer additional benefits like reduced personnel and less heavy lifting, making these technologies inherently safer.
SPE-168243 Electric Line Tractor-Based Conveyance in High Temperature Wells.
This paper will share the learnings from a number of local operations in which this electric line technology has been deployed, including advances with DC electronics and some examples of AC electronics cases ranging from conveyance of logging tools to plug and perforating for fracture stimulations.
The Well Tractor® was regarded as a revolution in the industry when it was introduced in the 1990’s. It enables operators to extend the reach of traditional e-line deployment into highly deviated and horizontal wells.
The Well Stroker® can push or pull multiple times in the same run irrespective of the depth and deviation. It delivers up to 100,000 lbs of axial force downhole using a bi-directional hydraulic ram.
The Well Key brings a high degree of flexibility and reliability to the well completion design as it is designed to shift multiple sliding sleeves in a single run.
Efficient, safe drill pipe, liner, tubing and casing recovery operations without the need for explosives. The Well Cutter uses a rotating head to remove pipe incrementally, which prevents the creation of shavings.
Our clean-out solutions ensure access into new wells and optimized production from old wells: removing sand and debris; cleaning SSSV seats; clearing obstructions; eliminating scale deposits; accessing isolation valves.
Deployed on e-line, our modular milling tools have proven to be robust and highly effective in removing well components that are malfunctioning or no longer required with robotic precision.