SPE Distinguished Lecturer from Welltec visits Iraq

In June, Welltec’s Senior Vice President, MENA, Brian Schwanitz, was invited as part of the SPE Distinguished Lecturer program to give speech at the first formal meeting of the newly formed SPE Kirkuk section. This was the first time a Distinguished Lecturer has ever visited any of the three Iraqi sections and the presentation spurred a great interest. The topic was Intelligent Interventions and as Iraq does not have ready access to coiled tubing units, swift and nimble e-line solutions, like Welltec’s, are exactly what they are looking for.

Click here to see the presentation notes, or read more about intelligent interventions on our website.

High temperature cases well received by SPE audience in Malaysia

The first run of Welltec’s groundbreaking, high temperature, DC electronics were among the cases discussed when Welltec recently presented four specific high temperature intervention cases at an SPE forum in Georgetown, Malaysia. Most of the international and national operators in the region were present and both AC and DC Well Tractor cases were well received.

Welltec also experienced a very strong pull from participating companies for our HT-WAB products that are part of the new Completion Solutions. These can remove a gap for many operators to continue with HPHT exploration.
Read more about the Completions Solutions here.

World’s first nipple milling with 2 1/8” tools

When an operator in the North Sea experienced problems running a 2 1/2” inflatable plug through a Baker “F” nipple profile with an internal diameter (ID) of 2.562” in a producing well, offshore Norway, Welltec proposed a solution utilizing two custom milling bits.

System Integration Testing was conducted to establish operating procedure, determine the suitable bit design and optimum weight on bit (WOB) needed for this world’s first operation.

Two bits, consisting of a unique Metal Matrix Compound (MMC), were manufactured for this specific operation, 2.677” and 2.638” respectively, to grind through the nipple profile leaving the surface smooth to ease further interventions. They were designed so that if the first bit wore down before the nipple was milled through, the second bit could pass through the milled section and finish the job without getting stuck.

No restrictions were found in the well down to the nipple depth and a toolstring consisting of the Well Miller® NPR with the custom 2.677” milling bit was run in hole. After about two hours of effective milling time, the power consumption changed and the tool was returned to surface, where the milling bit did not show significant wear. The toolstring returned into the well with the same bottom hole assembly (BHA) configuration. On this run it passed through the nipple profile without problems. Several more passes were made to confirm depth and easy to pass through.

In a few short days, using only e-line equipment the operator was able to remove the restriction, set a straddle packer and restore the well to production; without the use of a workover rig or CT unit.

To read more about this operation, please see the full case story, or read more on Welltec’s Milling Solutions in our brochure.

Welltec Canada receives the Danish Export Associations Diploma and HRH Prince Henrik of Denmark’s Medal of Honor for their efforts to build business for Welltec in Canada

Since 2001, Danish founded Welltec has been established in Calgary, Alberta, and has had its own setup to serve the Canadian oil & gas industry with intervention solutions. Now, because of the success of the Canadian team in Welltec Canada, the Welltec Canada team is being honored by being awarded the Danish Export Associations Diploma and HRH Prince Henrik of Denmark’s Medal of Honor.

“I am tremendously proud to be part of a team, that has delivered the results that Welltec Canada has done”, says Scott Bittner, Area Vice President for Welltec Canada, “Even if I am new to the team, it is very clear to me that the team of Welltec Canada is not only focused on driving business locally here in Canada, but also has excellent collaboration with their colleagues in Denmark and elsewhere. I believe that one of the key levers that the team in Welltec Canada pulls to be successful is to bridge the needs for our Canadian clients with our capabilities in Canada and the rest of Welltec. In my view this is a very effective way of building a business”.

Welltec has been active in Canada since 1997, and in 2001 it was decided to establish a branch in Canada, with headquarters in Calgary, Alberta. Now, Welltec Canada has a wide-spread network of bases in Canada and has grown its business well above CAD 40 million a year.

“Welltec Canada is important both for Welltec in the Americas and in the Welltec Group itself. It is one of our largest country markets, and yet still one of the faster growing ones”, says Senior Vice President of Welltec Americas Carl Strubberg, and continues “as a team effort, Welltec Canada has developed from scratch to become a full, all-encompassing subsidiary of Welltec and one of the key ones in Welltec. Being based on sound principles, effective operations and a well-adapted business conduct, there is no doubt that the Welltec Canada has the potential to grow much further, and contribute much more to the export of Danish technology based services in the future.”

Great potential on the Canadian market
Canada has the second largest oil reserves in the world, and there is great demand for the products and solutions Welltec Canada Inc. provides. The market has also contributed to the development of new technologies that have helped Welltec’s presence globally.

Besides being an important export market for Welltec, the company is also convinced that the Canadian market has potential to grow even more. Since the team behind Welltec Canada Inc. has already mastered to bridge the cultural gap between the Danish company and the Canadian oil and gas industry, there are great opportunities for future growth.

Welltec Canada Inc. therefore contributes to the growing export of Danish technology for one of the world’s most important industries, on one of the largest markets, and has thus opened the door to future exports of other Danish products and solutions.

The Danish Ambassador Erik Vilstrup Lorenzen in Canada presented the award at a ceremony at Welltec Canada’s headquarters on June 7.

“I am honored to be presenting the Prince Henrik of Denmark’s Medal of Honor to Welltec Canada. Through innovation, excellent client service, and with hardworking and dedicated employees, Welltec continues to be very successful. I hope Welltec Canada will serve as an example for other companies to follow,” says Erik Vilstrup Lorenzen, Danish Ambassador to Canada.

Well Completions in focus in Mexico

Welltec participated in the Congreso Mexicano del Petroleo in Cancun this year. The stand featured our new Welltec Annular Barrier – or WAB™ – which is part of our new segment of Completion Solutions. The WAB™ received a lot of attention from the industry, which has a strong demand for flexible, reliable completions that can last the lifespan of the well.

The secret behind the WAB™ is that it offers an elastomer-free, expandable metal packer with great strength designed to deliver flawless zonal isolation or cement assurance in all environments. It even precludes the need for cementing thus enabling truly extended reach wells.
Read more about the Completions Solutions here.

‘World’s first’ cases well received at ICoTA Stavanger

Welltec presented two out of the 11 presentations at the 8th ICoTA Stavanger meeting. Both presentations concerned RLWI operations performed from the Island Constructor in the North Sea, demonstrating our continued success in delivering ‘heavy’ interventions with e-line.

The first of the two presentations concerned a recent clean-out job in which we successfully removed hydrates from a water injection well. When pipe pulse pressure yielded no results, the operator chose Welltec to remediate the problem, as our Well Cleaner RCB was less likely to generate rapid gas release from the hydrate than alternative solutions. The hydrate was present below the subsea tree, but the length was unknown. In less than 20 hours of actual milling time, 173 ft (52 m) of hydrates were removed to a depth that allowed the operator to re-establish functionality to the downhole safety valve. You can read the full case story here.

The second presentation concerned milling through a deep set bridge plug bullnose in a highly deviated well in order to reestablish production from the lower reservoir formation. The plan was to pull the bridge plug to gain access to the screen sections; however due to a restricted ID in the liner, the plug could neither be released nor retrieved. Hence, milling was the only option. Welltec delivered a tailored solution designed to penetrate through the entire bridge plug, and proceeded to mill through the plug’s bullnose without complications. You can read the full case story here.

Three world records in one job

When E&P Yemen needed to log across an 3,087 ft (941 m) challenging, open hole section in an 81.54° deviated water injection well they called on Welltec for a reliable solution that would reach target depth. This operation marked three world records: longest distanced tractored in one job with the 218 Well Tractor, longest distance tractored in an open hole well and longest distance tractored with tandem tractors. An impressive 46,801 ft (14,265.3 m) were tractored during this operation, which was also the first e-line, tractor- based open hole logging job in Yemen.

The well is located in the Kharir Basement in Yemen and was completed in July 2011 to support pressure of neighboring oil producers. It had been injecting water at a rate of ~8,000 BWPD since August 2011 and was experiencing issues with carbonate scale build-ups that had led to decreased injectivity. Due to previous experiences, Total E&P Yemen tasked Welltec with removing the scale bridges prior to the PLT operation and the Well Miller® 218 configured for scale removal milled out 46 ft (14 m) of scale bridges before returning to surface.

The Well Tractor® 218 was selected for the following logging job in a tandem configuration for open hole PLT logging. The Well Tractors were first activated at 9,918 ft (3,023 m) to tractor out of the casing shoe and down to TD. 15 logging passes were conducted. Continuously switching between the two tractors allowed the toolstring to pass through the open hole section despite its challenges and length.

This first horizontal logging operation was of high importance to Total E&P Yemen and proved that there are definite time savings from the e-line conveyance method, due to the fast mobilization, easy rig up / down and the data quality achieved.

To learn more about the solutions applied, please see the Clean-out Solutions brochure or the Conveyance Solutions brochure, or read more about the two operations in the two case stories:

New world record: 46,801 ft tractored in one run in open hole well

Removing carbonate scale to ensure wellbore access in Yemen

Unconventional acid stimulation in the Permian

Recently, an operator in the Permian Basin in Texas engaged Welltec to perform a complicated 18 stage, sliding sleeve, acid stimulation operation in a horizontal well. Our solution was significantly less expensive and much more time efficient than the jointed pipe or coiled tubing alternatives.

This operation required the opening of a number of 4 1/2” sliding sleeves to acid frac through them individually. So open, stimulate, close and move on to open the next sequential sleeve in this 18 stage completion while remaining in the wellbore.

An extensive System Integration Testing proved the capability of the tools and the operation commenced by opening the toe sleeve and then tractoring past it. Acid frac stimulation was done through the opened sleeve while the toolstring remained in the wellbore. Once stimulated, the sleeve was closed and the toolstring moved on to open the next – a procedure which was repeated 17 times more. Before pulling out of hole, all 18 sleeves were re-opened for production.

Because Welltec was able to stay in the wellbore during acid stimulation, the operator saved considerably in terms of time and money. The job was completed in just five days, as compared to ~10 days using coiled tubing or ~20 days with a workover rig.

To read more about this operation, please see the full case story, or read more on Welltec’s Mechanical Solutions in our brochure.

412 Well Tractor receives praise on Angola job

Welltec was called upon when an operator in Angola needed to perform cement bond logging in a 14” OD casing, offshore Angola. Due to the large casing, our 412 Well Tractor was the only conveyance solution which could accomplish the job on e-line.

A System Integration Test was successfully conducted prior to load out. The toolstring, consisting of the 412 Well Tractor and bond logging tools, was run into the well. At the kick-off point at 9,711 ft. (2,960 m) the Well Tractor was activated and successfully tractored to the total depth at 11,903 ft. (3,628 m). Here the logging tools were activated and data acquired for cement integrity evaluation. Both the Well Tractor 412 and CBL tools worked flawlessly and the operation was accomplished in ~18 hours.

“Please extend my compliments to your team for an excellent job on the bond logging. I was very impressed with their motivation / participation in all aspects of the job from safety to execution. I have great faith in your guys’ abilities after seeing this well and will pass on to our completions guys here,” said Philip Neff, BP Ops Petro physicist, Luanda, Angola.

To read more about this operation, please see the full case story, or read more on Welltec’s Conveyance Solutions in our brochure.

Welltec India applauded for commitment to safety

During a recent intervention campaign for BG India, Welltec helped to build and maintain the team effort of achieving ‘Safety 101’. This is BG’s internal safety mantra and signifies ‘One Team, One Goal, Zero Injuries’. BG’s program is a good fit with Welltec’s own global safety culture resulting in the program being easily embraced by the Welltec personnel.

Thorough pre-job planning prior, along with continuous monitoring during the campaign laid the groundwork for delivering on the ‘zero injury’ goal. To ensure optimal cooperation between the three participating companies, the campaign was initiated by a team building exercise addressing the HSE Standards, a technical walkthrough of Welltec’s technologies, and creating a joint safety culture. In addition, a successful SIT was conducted in Gandhinagar, including key personnel from BG, Welltec and HLSA and KPIs were assigned based on HSE parameters ensuring that One Team had a single purpose “to safely deliver the plans on time”.

During the campaign, Welltec completed 25,132 man hours of operations along with 34 km of tractoring on a number of platforms with numerous rig-ups, lifts, transfers and jobs. This was accomplished with zero injuries and was applauded by BG India for our commitment to their safety mantra. Welltec was originally selected as a partner for this campaign based on technical capabilities and also for an outstanding global Q and HSE performance.